Computer Front Furnace Carbon Silicon Analyzer

LC-TS5 Computerized Carbon Silicon Analyzer for Front of Furnace

I. Instrument Introduction

Used for rapid determination of molten iron properties such as carbon equivalent CE%, carbon content C%, silicon content Si%, spheroidization rate SG%, etc., in front of the furnace for gray cast iron and ductile cast iron; predicts the tensile strength of ordinary gray cast iron. Non-professionals can operate it after simple training; testing is completed within the waiting time of the molten iron, and then the composition of the molten iron is adjusted based on the automatically calculated amounts of carburizer, ferrosilicon, and scrap steel, effectively guiding production practices.

II. Main Functions

1. Measurement function: determination of parameters such as carbon equivalent, carbon content, silicon content, spheroidization rate, tensile strength, Brinell hardness, etc.;

2. Predicts the tensile strength and Brinell hardness of gray cast iron;

3. Measures the tensile strength and hardness of gray cast iron molten iron after inoculation, predicting the inoculation effect;

4. After composition determination, the system automatically calculates the adjustment amount of alloys based on the target values of carbon and silicon content preset by the user;

5. Measurement results are automatically saved;

6. Historical cooling curves and historical measurement results can be reproduced at any time;

7. Measurement data can be exported to Excel for data analysis, or measurement data can be copied to an office computer via USB interface for storage and analysis;

8. Automatic printing is optional, compatible with any printer for quick printing of curves and measurement data.

III. Special Features

1. After composition determination, users can modify the target values of carbon and silicon content according to product requirements to recalculate the adjustment amount of alloys, making the adjusted molten iron composition better meet product requirements.

2. Measures the tensile strength and hardness of gray cast iron molten iron after inoculation, with higher result accuracy.

IV. Technical Parameters

Analysis time: Approximately 1 minute 30 seconds

Measurement range and measurement accuracy:

Carbon equivalent CEL: 2.50～4.80%; ±0.08%

Carbon content C %: 2.30～4.20%; ±0.05%

Silicon content Si%: 0.60～3.80%; ±0.10%

Spheroidization rate: 60%～99%; ±5%

Tensile strength: 150～400MPa; ±10MPa

Hardness: 100～300HB; ±10HB